Umshini Wokugcwalisa Amandla Esiphuzo se-3 ku-1 Monobloc Production Line

Izici:
Izinto zomshini ezixhumana nalolu ketshezi zenziwe ngensimbi engenasici esezingeni eliphakeme, Izinto ezibucayi zenziwa yithuluzi lomshini elilawulwa ngamanani, futhi wonke umshini wesimo ungaphansi kokutholwa inzwa ye-photoelectric. Kungenxa yezinzuzo zokuzenzekelayo okuphezulu, ukusebenza okulula, ukumelana okuhle okuqinile, ukuzinza okuphezulu, isilinganiso sokuhluleka okuphansi, njll.
Singahlomisa nolayini wokukhiqiza isiphuzo ngemishini yokwelashwa kwamanzi, uhlelo lwangaphambi kokwelapha imishini yokuxuba, kanye nohlelo lokupakisha kufaka phakathi umshini wokufaka imikhono we-sleeve, umshini wokupakisha we-shrink njll njengomugqa owodwa ophelele.

1. Ukuhambisa umoya

2.Energy isiphuzo ukugcwaliswa umshini (Washing / filling / capping 3-in-1 mono-block)
Incazelo ejwayelekile
Ibhodlela lingena engxenyeni yokuhlanza yomshini omathathu koyedwa nge-air conveyor. Isibambiso esifakwe kudiski ejikelezayo sibamba ibhodlela bese siyiphendula ngaphezu kwama-degree ayi-180 bese senza ubuso bebhodlela bube phansi. Endaweni ekhethekile yokuhlanza, umbhobho ku-gripper ufafaza amanzi okugeza i-inwall yamabhodlela. Ngemuva kokuhlanza nokukhipha, ibhodlela liphenduka ngaphezu kwama-degree ayi-180 kujantshi wesikhombisi futhi lenze ibhodlela libheke esibhakabhakeni. Ngemuva kwalokho ibhodlela elihlanziwe lidluliselwa engxenyeni yokugcwaliswa ngokukhipha i-starwheel yebhodlela. Ibhodlela elingena ekugcwaliseni liphethwe intamo ebambe ipuleti. I-valve yokugcwalisa eyenziwe yicam ingabona phezulu naphansi. Yamukela indlela yokugcwalisa ingcindezi. I-valve yokugcwalisa iyavula futhi iqale ukugcwaliswa lapho yehla futhi ithinte imbotshana yebhodlela, i-valve yokugcwalisa inyuka iye phezulu futhi ishiye ibhodlela lapho iqeda ukugcwalisa, ibhodlela eligcwele lidluliselwa engxenyeni ye-capping ngokusebenzisa ukubamba isondo lokuguqula intamo. Ummese wokumisa isitobha uphethe ibhodlela, ugcina ibhodlela limile lingaphenduki. Ikhanda le-screw capping ligcina kuguquko naku-autorotation. Ingakwazi ukuqeda yonke inkambo yokubamba kufaka phakathi ukubamba, ukucindezela, ukuskiya, ukukhipha isenzo sekham. Ibhodlela eligcwele lidluliselwa kumuntu ohambisa amabhodlela kunqubo elandelayo ngokusebenzisa i-starwheel. Umshini wonke uvalelwe ngamawindi, ukuphakama kwewindi elivalekile kuphakeme kunesiqongo somshini ongu-3 koku-1, ezansi kwewindi elivalekile kunendawo yokubuyisa umoya

Ingxenye Yokuhlanza
● Ngaphandle kohlaka oluphansi, izingxenye zokudlulisa nezinye izingxenye okufanele zenziwe ngezinto ezikhethekile. Ezinye izingxenye ezisele zenziwe ngensimbi engagqwali 304.
● I-roller bearing yenziwa ngensimbi engagqwali, iringi yokufaka uphawu yenziwe ngezinto ze-EPDM, kuthi ipulasitiki yenziwe nge-UMPE.
● I-gripper yenziwa ngensimbi engagqwali, indawo lapho ibhande lakhiwe khona ngensimbi engagqwali, uma kuqhathaniswa ne-gripper yendabuko yenjoloba, inenhlanzeko enkulu, ihlala isikhathi eside, futhi ayinazo izingxenye ezigqokwa ngokushesha, izingxenye zesikulufa se-bottleneck can gwema ukungcoliswa yisibambisi senjoloba.
● I-gripper enombhobho wesifutho osebenza kahle kakhulu, ingaqala iye kunoma yisiphi isikhundla se-inwall yebhodlela, futhi ingonga amanzi wokuhlanza. Kukhona ikhava ngaphezulu kombhobho wesifutho ongavimbela ukuchitheka kwamanzi; futhi kunamapayipi okulawula kabusha okusetshenziswa kabusha namaphayiphu okusetshenziswa kabusha ngaphansi kwemibhobho.
● Isikhathi sokuhlanza singaqinisekiswa imizuzwana emi-2.
● Ngokulungisa ukuphakama kwezingxenye ezijikelezayo ukuzivumelanisa nokuphakama kwamabhodlela okuhlukile
● Isikhuthazo sisuselwa ohlelweni oluqhutshwa ohlakeni olwedluliswe ngamagiya.
● Ukunikezwa kwamanzi ahlanzwayo kulawulwa yi-solenoid valve.

Ukugcwalisa Ingxenye
● Kutholwe umkhiqizo odumile wokulwa nokugqwala ongagcini ukuthambeka onganciphisa ukungcola kokugcwaliswa kwemvelo.
● Ipuleti elizungezayo lenziwe ngensimbi engagqwali engu-304, ethwele amazinyo amakhulu ayizicaba.
● Ivelufa yomshini wokufaka ingcindezi yethulwa ukwakhiwa kwangaphandle okuthuthukile ngejubane lokugcwalisa okusheshayo, akukho phakethe lekhoneni lenhlanzeko, izingxenye ezimbalwa zokubekwa uphawu, kanye nokulawulwa kwezinga leketshezi eliqondile. I-valve yonke yenziwa ngensimbi yokudla ebangeni lokudla.
● I-valve yokugcwalisa iyavula futhi iqale ukugcwaliswa lapho yehla futhi ithinte imbotshana yebhodlela, i-valve yokugcwalisa inyuka iye phezulu futhi ishiye ibhodlela lapho iqeda ukugcwaliswa.
● Ukuhlinzekwa kwesiphuzo kuthatha i-othomathikhi ye-pneumatic valve magnetic-level liquid switch switch ukulawula ithangi eliwuketshezi ngokuzenzekelayo.
● Ukuthwala okushelelayo kutholwa ukungazondli, okunganciphisa ukungcoliswa kokugcwaliswa kwemvelo. Ukugoqa okugoqekayo okwenziwe ngensimbi engagqwali, indandatho yokufaka uphawu yenziwe ngezinto ze-EPDM, amapulasitiki enziwe nge-UMPE.
● Isisusa sokugcwaliswa sisuselwa ohlelweni oluqhutshwa ohlakeni futhi ludluliswa ngamagiya.
● Idrayivu eyinhloko isebenzisa i-gear drive, ngokusebenza kahle okukhulu, umsindo ophansi, impilo ende, ukugcinwa okulula, ukuthambisa okwanele, igrisi ingagcoba ukufaka ngaphakathi ngokuzenzakalela, yamukela i-transducer ijubane lemoto enkulu ukulawula, umshini usebenzisa isikhathi sokuguqula imvamisa engenasinyathelo . Izinto zalo lonke ipulatifomu nohlaka luyinsimbi yensimbi engenansimbi engagqwali ngaphandle.
● Umshini ulawulwa nge-othomathikhi yi-PLC, iphutha ekubonisweni kolayini, njengebhodlela, i-cap shortage njll.
● Izingxenye ezisemqoka nezakhi zikagesi zomshini zisebenzisa imikhiqizo yokungenisa.

Ingxenye ye-Capping
Le yunithi yizinga eliphakeme kakhulu lokunemba komshini we-3-in-1, kubalulekile ukuthi umshini ugijime kahle nekhwalithi yomkhiqizo.
● Isikrini se-capping (izingxenye eziyinhloko ezingaqinisekisa ikhwalithi ye-capping), isazi sithuthukisa ukwakheka kwensimbi kazibuthe, lokhu kuthuthukiswa kunganciphisa izinga elingalungile lokufaka kahle futhi uhlamvu lwendabuko okulula ukusetha nokulungisa i-torque ye-screwing capping ikhanda.
● I-screwing capping head idizayini enezinhloso ezimbili: ilungele i-cap flat ne-cap cap.
● Idivayisi engakhipha ikepisi ebuyela emuva futhi ivimbele ukudluliswa kwekepisi ebuyela emuva ixazululwe kumhlahlandlela we-cap-falling.
● Iqembu lokushintshwa kwe-photoelectric lixazululwe kumhlahlandlela wokuwa kwe-cap. Umshini uzoma lapho kungekho cap kumhlahlandlela.
● Iswishi yokuthola ibhodlela iyaxazululwa ku-caper screwing.
● Kunemibhobho ye-aseptic phakathi kwesondo lokuphokophela okuguqukayo nezingxenye zokugcwalisa ukugeza umkhiqizo ogcinwe ezingxenyeni ze-bottleneck screw.
● Kukhona isilinda se-cap-lock ejoyintini eliphakathi komhlahlandlela wokuwa kwekepisi nepuleti yelekisi yokupheka. Kuyinto uqaphele ukuthi akukho yokudla akukho cap.
● Ngokulungisa ukuphakama kwezingxenye ezijikelezayo ukuzivumelanisa nokuphakama kwamabhodlela okuhlukile.
● Isikhuthazo se-screwing capper sisuselwa ohlelweni oluqhutshwa ohlakeni futhi ludluliswa ngamagiya.
● Izingxenye eziyinhloko zensimbi yokucubungula zicutshungulwa isikhungo esisebenza ngokulawulwa kwedijithali